MECS® ZeCor®-Z Alloy Piping Systems
Our ZeCor®-Z alloys have transformed the economics, safety and reliability of sulfuric acid piping systems. Our lightweight, smaller pipes deliver unprecedented corrosion resistance, in fully-welded standard and custom fabrications, boosting performance and lowering costs.
Piping systems rate as one of the top vulnerabilities of sulfuric acid plants. Traditional systems, made of iron, plastic-lined, or merchant-grade stainless steels, often require numerous flange connections. These connections introduce potential leakage points, creating serious safety and environmental risks, not to mention ongoing maintenance costs.
MECS® has revolutionized sulfuric acid piping systems with the introduction of ZeCor®-Z, our extremely corrosion-resistant engineered alloy. Exclusively from MECS®, ZeCor®-Z pipes deliver 10 times the corrosion resistance of cast iron piping systems. Typically, the corrosion rate for ZeCor®-Z is less than 1 mpy (0.025mm/yr) in drying and absorbing tower circuits, depending on concentrations and temperatures. What’s more, the lighter weight and fully welded design of ZeCor®-Z piping systems makes them easier and more cost-effective to install, field-modify, and maintain. The pipe can be pre-spooled and shipped directly to your facility, reducing installation time and costs.
High-Performance, Corrosion-Resistant MECS® ZeCor® Alloys
ZeCor®-Z piping systems require far fewer flange connections, which dramatically reduces acid leaks and greatly diminishes safety and environmental risks. ZeCor®-Z's high ductility also minimizes the risk of brittle failure. There is less erosion from velocity with ZeCor®-Z, compared to iron piping, so smaller piping diameters — available from stock or custom-sized to your project — can be used throughout your facility. Your system footprint shrinks, even as operations become more efficient, with cleaner acid thanks to a dramatic reduction in iron sulfates. The ultra-low corrosion rate and long life of ZeCor®-Z piping can improve your plant performance with maximum on-stream time, and reduce maintenance costs. What’s more, ZeCor®-Z can usually be installed for less than the cost of Teflon®-lined or Alloy 20 piping. Altogether, our ZeCor®-Z piping systems combine the best in process knowledge, materials technology, quality systems, and fabrication techniques to enhance the safety, reliability and value of your sulfuric acid plant.
INFORMATION & IDEAS
ZeCor® Alloy Tech Bulletin
Read the DuPont Sustainable Solutions (DSS) ZeCor® technical bulletin to learn more about our ZeCor® Alloy corrosion-resistant and high-performance metal.
Acid Coolers Technical Brochure
Download the MECS® engineered alloy products technical bulletin to get more information on the benefits and uses of our innovative FilmGARD®-5 Anodic Protection System offering.
Zecor® Piping System Information
MECS® ZeCor®-Z piping systems set the leading standard on prevention of leaks. The ultra-low corrosion rate of ZeCor-Z results in reduced maintenance costs. Read the brochure to learn more.
MECS® UniFlo® Technical Bulletin
Read the MECS® UniFlo® acid distributor technical bulletin to learn more about the uses and benefits of our ZeCor®-Z and ZeCor®-310M corrosion-resistant family of alloys in this application.
Getting Ahead of the Curve
Read the Pew Center case study to learn more about DuPont corporate strategies and what the company is doing to help address climate change challenges.
USES AND APPLICATIONS
MECS® Brink® Packaged Mist Elimination Systems
Discover how our mist elimination systems meet emission regulations in fuming acid, organic, asphalt and metalworking mist and oil smoke applications.
Brink® TowerGARD® Mesh Pads
See how TowerGARD® Mesh Pads from MECS® yield 50% turndown ratios or higher for sulfuric acid plants, significantly boosting corrosion resistance.
- Process Hazard and Consequence Analysis PSM Workshop
DUPONT PRODUCTS & SERVICES
- MECS® Sulfuric Acid and Environmental Technologies
DuPont Operator Training Simulators (OTS)
We combine our technical expertise and owner/operator experience with our world-class safety culture to deliver a high-impact training program for your operators and engineers. By leveraging the power of DuPont’s high-fidelity dynamic process simulators students learn valuable troubleshooting and response skills in a realistic environment that models “cause and effect” relationships across the entire.