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DuPont partnered with Regina, a manufacturer of conveyor belts, to effectively innovate from concept, to prototype, to final product a new grade of Delrin® Renewable Attributed homopolymer that meets their evolving customer needs and global trends.
Conveyor belts typically collect dust and require the need for external lubricants, which requires additional materials, labor and water. DuPont’s partnership with Regina identified several unique design challenges that the new product meets with high impact on sustainable criteria like reduced embodied carbon footprint, renewable feedstock and International Sustainability and Carbon Certification.
Bottling manufacturers have sought to move to dry running conveyors in order to enable the line to operate smoothly without the need for external lubricants that attract dust and require periodic wash off. These issues cause interruptions to productivity and require additional labor, materials and water. The cleaning process also generates wastewater that requires proper disposal.
While dry running can minimize or eliminate dust, periodic sanitizing is still required. Additionally, the conveyors require a material with slip properties that can ensure a low coefficient of friction (COF) that remains constant over time.
DuPont and Regina worked closely from design through prototyping to create the Regina e-F.A.S.T. (ecological friction abating sliding thermoplastic) material, a new, custom-colored grade of DuPont Delrin® Renewable Attributed homopolymer with advanced slip technology.
With the elimination of external lubricants, conveyor line cleaning is only required for sanitation. DuPont customized it’s Delrin® Renewable Attributed grade for e-F.A.S.T material with a distinctive bright yellow color. The color helps Regina’s customers to quickly identify the need for sanitizing.
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Testing has shown that Regina’s conveyor chains and belts made with this material can reduce energy consumption on a high-speed bottling line up to 40%, extend the useful life by up to 40% and lengthen time between line maintenance cycles.
The surface slip performance of this unique material allows bottles to move smoothly along the conveyor line to preserve the bottles’ clarity, haptic properties and shelf appeal.
To learn more about Delrin® RA and other DuPont material solutions: https://www.dupont.com/brands/delrin/delrin-renewable-attributed.html
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